Automatic Bottle Filling & Capping Machine Using PLC

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Filling machines are machines of the packaging industry used for filling of liquids, gases, paste or powder into containers. Capping machines are used to cap the bottles filled with material. So here we develop a system to demonstrate the filling as well as capping system used for bottles in industries using PLC and mechanical assembly. The system makes use of filling using piston and syringe arrangement along with a capping system using motorized arrangement all integrated in a single machine. The entire assembly consists of a conveyor that pushes empty bottles towards the filling head. The filling head is responsible for filling of bottles with water, later this assembly pushes the bottle in a circulating disc, which brings it to the capping station that places a cap on the bottle. The bottle that reaches the cap turning station which is a motorized arrangement responsible for spinning and tightening the cap on bottles. After this step, the assembly pushes the bottle over to the next point where it is rolled down the system as a finished product. We use a PLC based system to control the entire system working using sensors and motorized assembly.

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Software Specifications

  • Ladder Logic
Block Diagram